Our Strengths | Pulax Co., Ltd.

Three core strengths Pulax has honed through experience and proven results

We have established a system capable of consistently handling all processes of product development,
from development, design, component procurement, manufacturing, to assembly, delivering short lead times, high quality, and low costs to meet our customers' diverse needs.

We introduce our three core strengths that we have refined based on our extensive track record and technical capabilities:
One-Stop Solution, Smart Factory, and Production Engineering Capability.

One-Stop SolutionOne-Stop Solution

We have built a comprehensive support system that handles everything from electronics development, design, procurement,
manufacturing, assembly, to final assembly, enabling us to solve various challenges in product development
comprehensively with our one-stop solution.

Consistent Support from Prototype Development to Mass Production

One-stop flow from prototype development to mass production

Features

Rapid Design Improvement and Quality Enhancement

Information from prototype development is quickly fed back into the mass production process, enabling design optimization and quality improvement.
Total Cost Reduction

By handling everything from development to manufacturing in-house, we can reduce total costs and shorten delivery times. We propose efficient processes tailored to your needs.
All Facilities Consolidated in Tokyo

By consolidating all facilities from development to manufacturing within Tokyo, we optimize coordination between processes.
This enables rapid and efficient product development, allowing us to respond flexibly and quickly to customer requirements.

Various Solutions & Services

Smart FactorySmart Factory

Leveraging IT technology and our proprietary production management system, we achieve efficient production lines.
We enhance business collaboration and productivity to deliver consistently high-quality products.

Advanced cross-departmental information sharing system

By advancing information sharing between processes, we improve the quality of cross-departmental communication. Real-time information collaboration achieves enhanced operational efficiency and production accuracy.

Real-time manufacturing process management dashboard

We centrally manage manufacturing specifications, material receipt status, and progress from each manufacturing process to shipment in real-time. This enables timely status monitoring, achieving visibility and optimization of the entire process.

Real-time equipment operation data visualization

We have installed proprietary operation data collection devices on major manufacturing equipment, visualizing operational status in real-time. By utilizing collected data to optimize equipment and personnel allocation, we achieve improved productivity and process enhancement.

By integrating our proprietary business systems with IoT devices, we have built a seamless information collaboration infrastructure.
This achieves company-wide operational efficiency and productivity improvements.

Production Engineering CapabilityProduction Engineering Capability

Combining our core technologies including hardware development, software development, machining, and high-density mounting,
we develop manufacturing equipment optimized for Pulax's unique production approach, with a perspective closely aligned with the manufacturing floor. Our field-driven technical capabilities support more precise and efficient manufacturing.

PCB Depaneling Machine

Applying precision machining technology cultivated through camera development, we developed a router-type PCB depaneling machine that achieves high-precision, burr-free separation of perforations in high-density mounted boards and irregular-shaped boards. Leveraging our unique technical assets, we achieve both board quality and process efficiency.

Featuring our Proprietary Camera

- High-speed video recording

- High-precision color correction

- High resolution

- Continuous shooting

PCB Cleaner

Developed in-house to further improve mounting quality, our PCB cleaner introduced to the mass production line employs a multi-stage cleaning method combining adhesive rollers, antistatic brushes, and ionizers. It thoroughly removes fine contaminants and foreign matter from board surfaces. Additionally, we adopted tablet-based touchscreen operation to achieve an intuitive and highly user-friendly interface.

PCB Handling System

We developed an in-house loader/unloader (PCB handling system) that achieves significant space savings compared to commercial products. Deployed in prototype reflow equipment and mass production/inspection lines, it contributes to production floor layout optimization and throughput improvement.