Three core strengths Pulax has honed through experience and proven results
We have established a system capable of consistently handling all processes of product development, from development, design, component procurement, manufacturing, to assembly, delivering short lead times, high quality, and low costs to meet our customers' diverse needs.
STRENGTH 01
We have built a comprehensive support system that handles everything from electronics development, design, procurement, manufacturing, assembly, to final assembly, enabling us to solve various challenges in product development comprehensively with our one-stop solution.
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Rapid Design Improvement and Quality Enhancement
Information from prototype development is quickly fed back into the mass production process, enabling design optimization and quality improvement.
Total Cost Reduction
By handling everything from development to manufacturing in-house, we can reduce total costs and shorten delivery times. We propose efficient processes tailored to your needs.
All Facilities Consolidated in Tokyo
By consolidating all facilities from development to manufacturing within Tokyo, we optimize coordination between processes.
This enables rapid and efficient product development, allowing us to respond flexibly and quickly to customer requirements.
STRENGTH 02
Leveraging IT technology and our proprietary production management system, we achieve efficient production lines. We enhance business collaboration and productivity to deliver consistently high-quality products.
By advancing information sharing between processes, we improve the quality of cross-departmental communication. Real-time information collaboration achieves enhanced operational efficiency and production accuracy.
We centrally manage manufacturing specifications, material receipt status, and progress from each manufacturing process to shipment in real-time. This enables timely status monitoring, achieving visibility and optimization of the entire process.
We have installed proprietary operation data collection devices on major manufacturing equipment, visualizing operational status in real-time. By utilizing collected data to optimize equipment and personnel allocation, we achieve improved productivity and process enhancement.
STRENGTH 03
Combining our core technologies including hardware development, software development, machining, and high-density mounting, we develop manufacturing equipment optimized for Pulax's unique production approach, with a perspective closely aligned with the manufacturing floor. Our field-driven technical capabilities support more precise and efficient manufacturing.
In-house developed
Applying precision machining technology cultivated through camera development, we developed a router-type PCB depaneling machine that achieves high-precision, burr-free separation of perforations in high-density mounted boards and irregular-shaped boards. Leveraging our unique technical assets, we achieve both board quality and process efficiency.
Proprietary camera: high-speed video, high-precision color correction, high resolution, continuous shooting
In-house developed
Developed in-house to further improve mounting quality, our PCB cleaner introduced to the mass production line employs a multi-stage cleaning method combining adhesive rollers, antistatic brushes, and ionizers. It thoroughly removes fine contaminants and foreign matter from board surfaces. Additionally, we adopted tablet-based touchscreen operation to achieve an intuitive and highly user-friendly interface.
In-house developed
We developed an in-house loader/unloader (PCB handling system) that achieves significant space savings compared to commercial products. Deployed in prototype reflow equipment and mass production/inspection lines, it contributes to production floor layout optimization and throughput improvement.
