Can prototype assembly transition smoothly to mass production?

Yes. We have built a manufacturing process that requires no redesign, allowing the methods, specifications, jigs, and material configurations established during prototyping to be carried over directly to mass production. Because we use the same equipment manufacturer for both stages, prototype assembly data can be reused in mass production without re-adjustment.

What quality control measures are in place for mass production assembly?

We apply 3D-SPI to the solder printing process and 3D-AOI after placement to detect defects early at each stage, supporting consistent quality and stable supply. Quality management is further reinforced by our smart factory system built on an internally developed production management platform.

Do you support traceability management?

Yes. Our internally developed production management system records and manages lot information for components used and manufacturing process data, enabling full product traceability. This supports rapid root-cause identification and impact assessment when quality issues arise.

Can you handle a wide range of component sizes and assembly specifications?

Yes. We can accommodate a broad range of component sizes from miniature parts to large components. Please contact us with your specific requirements, including component size, board size, and assembly method.

How do I request a quote for mass production assembly?

Please use the estimate request form on our website. Provide your specifications, quantities, and desired delivery date, and our team will follow up. Attaching drawings or specification documents will help us respond more accurately.

Mass Production Assembly | Pulax Co., Ltd.

Connecting technology from prototype to mass production
Manufacturing processes without redesign

At Pulax, we have built manufacturing processes that do not require redesign,capable of deploying manufacturing methods and specifications established during the prototype stage directly to mass production processes.

By optimizing design information, jigs, material configurations, and process design from the initial stage with a view to mass production,we minimize process changes and rework during startup, achieving smooth and highly efficient mass production transitions.

By thoroughly implementing information sharing between departments and process standardization, we optimize the balance of quality, cost, and delivery time.With our consistent support system emphasizing the "connection" from prototype to mass production, we strongly support customer product development.

Key Features

Component mounting speed: 161,000CPH / Production capacity equivalent to approximately 200 points × approximately 800 boards

Capable of accommodating a wide range of mounting component sizes, from small components to large components.
By applying 3D-SPI to the solder printing process and 3D-AOI after mounting, we detect defects at each process stage early. This supports maintenance of mounting quality and stable supply.

Mass Production Factory Assembly Line

Printer(RP-1) 3D Print Inspection(RV-1) High-Speed Mounter(RX-7) Modular Mounter(RX-6R/B) Reflow Oven(TNV-EM Ver2) 3D Visual Inspection(RV-2-3D)

Built-in quality from prototyping

We stabilize mounting quality by adjusting metal masks with optimal opening design from the prototype stage.
By continuing to use printing and mounting jigs manufactured during prototyping in mass production processes, we achieve startup efficiency and quality stabilization.
We verify optimal machine mounting conditions according to various component and board specifications at the prototype stage, and provide feedback to mass production processes, ensuring high mounting stability and quality.
By introducing equipment from the same manufacturer from prototyping to mass production, we deploy mounting data built up during prototyping directly to mass production, minimizing process readjustment.

Equipment

Details of our assembly-related equipment can be viewed below.

FAQ

Can prototype assembly transition smoothly to mass production?: Yes. We have built a manufacturing process that requires no redesign, allowing the methods, specifications, jigs, and material configurations established during prototyping to be carried over directly to mass production. Because we use the same equipment manufacturer for both stages, prototype assembly data can be reused in mass production without re-adjustment.
What quality control measures are in place for mass production assembly?: We apply 3D-SPI to the solder printing process and 3D-AOI after placement to detect defects early at each stage, supporting consistent quality and stable supply. Quality management is further reinforced by our smart factory system built on an internally developed production management platform.
Do you support traceability management?: Yes. Our internally developed production management system records and manages lot information for components used and manufacturing process data, enabling full product traceability. This supports rapid root-cause identification and impact assessment when quality issues arise.
Can you handle a wide range of component sizes and assembly specifications?: Yes. We can accommodate a broad range of component sizes from miniature parts to large components. Please contact us with your specific requirements, including component size, board size, and assembly method.
How do I request a quote for mass production assembly?: Please use the estimate request form on our website. Provide your specifications, quantities, and desired delivery date, and our team will follow up. Attaching drawings or specification documents will help us respond more accurately.

Mass Production Assembly

Key Features

Component mounting speed: 161,000CPH / Production capacity equivalent to approximately 200 points × approximately 800 boards

Built-in quality from prototyping

Equipment

FAQ

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